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VIKRAM ROLLER FLOUR MILLS

Vikram roller flour mills Ltd Atta,Maida,Rawa,Suji,Bran

About Us : Vikram Roller Flour Mills Ltd

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Why Us ?

 


Our professional ethics, ultra-pure product quality and willingness to form long-term business relations are the key reasons for you to form a long-lasting business partnership with us. VRF Mills is famed for;

  • Finest Quality: Be it any wheat-based product, our quality sometimes even exceeds the prescribed government standards in many instances. Our employees, mill workers, and senior management are very quality-sensitive when it comes to processing, producing, packaging and delivering the final product. 
  • Automated Equipment: It would only be fair to say that we are consistently able to maintain our renowned product quality with the aid of the latest machines and equipment. Automation has helped us achieve precision, efficiency and boosted production capability.
  • Legacy Clientele: VRF Mills has scored renowned industry giants as its clients. Brands like Parle, Britannia, Priyagold, Tops, etc. get a constant supply of our products. We would like to add you as an esteemed client in our portfolio as well.
  • Growing player in the market: We were emerging a few decades back, now we are growing. Our brand ‘India Gate’ has established its market presence and has since maintained a stronghold. Thanks to the company’s values, strategy, and ethics, VRF Mills is one of the fastest growing enterprises in this segment. 

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Know Us Better- Our PESTEL Analysis

 


The PESTEL analysis of any organization reflects its position and function in the current state in context with the Political, Economic, Social, Technological, Environmental, and Legal factors. Here is the PESTEL analysis for VRF Mills so that you can know it better;

  • Political: the Current political scenario of VRF Mills’ operational locations indicate continuous stability without major threats. The company operates within the bounds of laws and regulations set by the government and constitution of India, thereby making us a trustworthy enterprise.
  • Economic: As the Indian demographic is changing, and people are demanding quality food products, VRF Mills sees a direct opportunity to grab a fair share in the FMCG market. The per capita earning potential of people has enhanced over the past few years. Vikram Roller Mills plans to capitalize on this factor by fulfilling the demand of wheat products where it is much required. 
  • Social: VRF Mills has always been a keen and active organization when it comes to the social responsibilities. Besides working closely with numerous charitable organizations and public welfare institutions, VRF Mills also makes sure that its own mill workers are nurtured with personal development. The company actively takes part in drives for social impacts and encourages its employees to do the same. 
  • Technical: Technology is one of the most crucial factors that has significantly affected VRF Mills. Earlier, the machines and equipment were operated manually which made is hard to drive the plant’s capacity. Now, the plant is fully automated and equipped with the latest machines from Sweden and Turkey. Since the automation, plant’s capacity has boosted while minimizing the wastage and functioning with more eco-friendliness. 
  • Environmental: Being a manufacturer in the supply-chain economy, VRF Mills takes environmental issues seriously. We comply with all the regulations set for ‘Green Industrial Operations’ by the government. VRF Mills also undertakes monthly cleanliness initiatives under the aegis of ‘Swaccha Bharat Abhiyan’ to clean suburbs of the Delhi. The company is also known for its contributions towards plantation drives, whereby every quarter of the year, the company plants trees with its employees and funds the activists working for the cause.
  • Legal: VRF Mills ensures that it always functions with the laws and regulations set for producing Wheat-flour products in the country. It holds all the necessary certifications like the FSSAI and ISO 22000:2005 mandatory for such industrial activities. The company strictly adheres to the Employment Act, Industrial Safety Act, Industrial Production and Trading act enlisted in the law of India.

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Our Management

 

The year 2010 witnessed the transformation of the company’s management with Shri Pawan Kumar Gupta taking command of the VRF Mills operations and delivery as the new Managing Director. Mr. Gupta is a recognized visionary amongst his peers and professional network, especially known for his generous and philanthropic nature. He is a passionate second-generation businessman possessing a rich professional experience of more than three decades in Commodity Market and Trading Business. 

Shri Pawan Kumar Gupta transformed the VRF Mills plant into a fully automatic setup that requires no human intervention. The entire process right from the beginning, i.e, washing, grinding to the end stage of packaging is automated. Mr. Gupta’s philosophy behind this step was to increase the plant’s production capacity while boosting the efficiency and reducing wastage. Also, a noble thought behind the automation of the Milling machinery was that the employees and the workers function under much more safer conditions than any other plant. 

Recently, Mr. Shubham Gupta, son of Mr. Pawan Kumar Gupta joined the top management crew as the new Marketing Head. Graduated from Australia with a specialization in Marketing, Mr. Shubham drives all the Marketing decisions with his innovative and creative ideas. VRF Mills found a new branding spark when Shubham introduced the new packaging designs and brought VRF Mills into retail, which earlier was entirely focused on B2B sales.

Manufacturing

Grading the Wheat

 

  1. Wheat arrives at our flour mill. Samples are then taken from the wheat for chemical and physical analysis. It is graded majorly on the basis of protein content and stored in Silos for further use.
  2. Before grinding, it is essential to clean the wheat. Raw wheat passes through several cleansing processes before finally arriving at the separator. Strict quality checks are followed to ensure supreme quality wheat products.
  3. The separator machine then separates wheat grains from other impurities via a metal screen. Impurities larger than the wheat grain size are instantly removed.
  4. The wheat then moves on to an Aspirator. The Aspirator is like a vacuum cleaner, sucking up the impurities lighter than wheat particles efficiently. 
  5. A Disk separator then moves the wheat over a series of disks (with indentations). This machine removes the particles that have the same size as that of the wheat particles.
  6. Another machine, the Spiral Seed Separator singles out the seeds of other plants. This machine exploits the fact that wheat is oval in shape, while most other seeds are round in shape. While spinning, Oval wheat moves towards the center of the cylinder, while the round seeds/particles move outwards.
  7. Another uncommon method VRF Mills employ to purify the wheat is the usage of Magnets. Powerful magnets easily remove metal particles that may have been missed in the earlier stages. 
  8. A scourer scrapes-off dirt and hair, while a color sorting machine removes material which does not match with the color of the wheat. 

Preparation for Grinding

 

  1. Purified wheat is washed with warm water before placing it in a centrifuge dryer. Any remnant impurities get removed during this stage.
  2. Next comes what we call ‘Tempering’ or ‘Conditioning’ of the wheat. In this step, the moisture of the wheat is controlled to allow for removal of Bran layer and efficient grinding. This usually involves the addition of moisture rather than removal.
  3. Wheat of different grades is blended together, depending upon the type of product to be manufactured.
  4. The batch is then moved into the ‘Entoleter,’ a trade name of a device having rapid spinning disks. It crushes the wheat grains against small metal pins. Cracked grains get removed in this process as they are unsuitable for grinding.
  5. The wheat batch then moves to the Breaker Rolls. These are two large metal rollers of different sizes moving at two different speeds. The spiral grooves in these breaker rolls crack open the grains of wheat and separate the interior from the outer bran layer. The cracked-wheat from Breaker rolls passes through metal sieves, and separated as;
    1. Fine material (Known as Coarse Flour of Farina)
    2. Larger pieces of the interior are called Semolina (Dalia)
    3. The third product is Farina that is still attached to the Bran
  6. Farina or Middlings are moved to the ‘Middlings Purifier’ and the remaining material moves to another pair of breaker rolls. 
  7. Middlings purifier then moves places middlings over a vibration screen. Blowing air over the screen removes the lighter bran particles. Middling moves through the screen for further fine grinding.
  8. Middlings are ground into flour by pairs of giant metal rollers. Every time the flour is ground, it moves through the sieves to separate it into flours of different fineness. 
  9. By sifting, separating, and regrinding the flour, different grades of it can be produced. These are then combined as per the need to produce the final product. 

Processing The Flour

 

Quality Assurance

VRF Mills takes quality control as the top priority during the milling process. We ensure that;

  • As soon as the Whole Wheat is received at the flour mill, it is tested for protein content via chemical and physical analysis.
  • It is thoroughly checked for the ash content that remains after burning.
  • During each stage of purification and processing, samples are taken by our quality management officers and millers to check quality consistency.
  • All the milling machinery and equipment are thoroughly cleaned, disinfected and sterilized by anti-fungal and anti-bacterial agents.
  • The plant machines and equipment are then treated with hot water to remove the traces of the cleaning agents.
  • The final product undergoes the minerals & vitamins test, cooking test, and additives test in compliance with the government regulatory standards.

VRF Mills monitors its manufacturing process, quality, and customer delivery very closely. Your loyalty and trust is our biggest reward. 

CSR (Corporate Social Responsibility)

Vikram roller flour mills ltd has always acted as a socially active and responsible organization right from its inception. Over the years, the philosophy of VRF Mills Family has focused to support and empower the community of which the organization has been a part


The company has carried the same philosophy stead fasting its moral duty to work towards betterment of the society. The company has always supported its people of the country by working in close association with many charitable organizations and other public welfare institutions.


 

 


VRF Mills has its primary resource as wheat, which is produced from the land where has been compared to mother and called as Mother Earth. As a responsible organization, VRF Mills has always focused for being environment friendly. The company believes that it the responsibility of this generation to keep the nature clean for our future generation so that they can live a healthy life and can cultivate and harvest healthy food products from the fields.


VRF Mills does many CSR activities in India conducting different programs, which can contribute a little towards the betterment of the society. In last five years, we have run these campaigns


 

 


Cleanliness Drives


Supporting the Swachh Baharat Abhiyan, we run cleanliness campaigns every month where entire VRF Mills team acts together to clean the nearby localities in the suburbs of Delhi.


 

 


Plantation Drives


VRF Mills has another goal to actively continue and expand the implementation of green practices in the future. Every quarter of the year, the company conducts plantation drive in the city with its employees to support and empower many activists working on this cause to make India greener than ever.

Certifications


·  FSSAI  - Certification Number - 13316005000530

·  ISO Certification – 9001-14001

Downloads

Brochure Vrfmills (pdf)

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